Monday, May 26, 2008

Parts List

Zip ties. LOTS of zip ties.

Valve system:
Hose:
  • 49 feet of SAE 30R9 rate fuel injection line (fluoroelastomer lined). Yes it's pricey, but I won't be reinstalling the whole system every 9-12 months. Get some extra. I found this available at every Murrays and NAPA location local to me. It's simply called "Fuel Injection Hose." Cool 30R9 document: http://www.gates.com/common/downloads/files/gates/brochure/techtipsform.pdf
  • ~30 feet of 3/8" coolant line - To/from trunk (HotFox, POP Diesel Filter)
  • ~10 feet of 1/2" coolant line - To/from FPHE (for better flow than 3/8" line)
  • ~6 inches of 3/4" coolant line (stock heater hose hose is 3/4", so with a compact 3/4" plastic tee used to split it off near the firewall, a short section of 3/4" hose is needed)
Fuel Pump: FASS Adjustable Fuel Pressure Pump

Fuel Filter: POP Diesel Filter Head + NAPA Filter

Brass:
  • Lots. Seriously. I went through a TON of brass fittings. Unless quantities are indicated, get 10 (or more) of each. Some of these are hard to find and you can't get them at your local hardware store. Freezing the conversion for a few days while a silly brass elbow is sent isn't worth the extra cost of having a few extra on-hand. I was short a few pieces I COULD get at the local hardware store (at Lowes, Home Depot was useless as usual) and it cost me several hours in trips back and forth a couple times.
  • 3/8" NPT to 3/8" Hose Barbs Straight
  • 3/8" NPT to 3/8" Hose Barbs Elbow
  • 1/2" NPT to 3/8" Hose Barbs Straight
  • 1/2" NPT to 3/8" Hose Barbs Elbow
  • 1/2" NPT to 1/2" Hose Barbs Elbow
  • 1/2" NPT to 1/2" Hose Barbs Straight
  • 1/2" NPT to 3/4" Hose Barbs Straight (x1)
  • 1/2" NPT Cross (4 ports) (x1)
  • 1/2" NPT Tee (x3)
  • 3/8" NPT Tee (x1) (fuel sensor assembly, temp sensor)
  • 3/8" NPT to 1/4" NPT Bushing (x1) (fuel sensor assembly)
  • 1/4" NPT Close Nipple (x1) (fuel sensor assembly)
  • 1/4" NPT Tee (x1) (fuel sensor assembly, pressure sensor)
  • 1/4" NPT to 5/16" Hose Barbs (all stock fuel lines are 5/16")
  • 1/4" NPT to 3/8" Hose Barbs (all 30R9 fuel injection line we're adding is 3/8")
Tank:

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